ABB and NVIDIA are embedding Omniverse simulation libraries into RobotStudio under the name HyperReality, claiming up to 99% sim-to-real accuracy, 80% faster setup, 40% lower costs, and 50% faster time-to-market. Foxconn is piloting the system for consumer electronics assembly. The number is real and independently attributable, but it describes one company’s controlled pilot, not a guarantee that transfers to messier industrial environments.
Sim-to-real accuracy just got its most specific headline number yet, and the company behind it has a real customer already running it. ABB is integrating NVIDIA’s Omniverse simulation libraries into its RobotStudio platform under the name HyperReality, targeting sim-to-real accuracy of up to 99%, according to a March 2026 report on the partnership. The companies also claim setup and commissioning time can drop by up to 80%, costs by up to 40%, and time-to-market by 50%, with a full release planned for the second half of 2026.
Unlike many simulation vendor claims that cite no production deployment, this one has a specific, named early adopter. Foxconn is already piloting HyperReality for consumer electronics assembly, training its robots on synthetic data across multiple production scenarios before deploying them to real lines, according to the same report. Foxconn’s Chief Digital Officer, Dr. Zhe Shi, said the level of accuracy and fidelity now possible in simulation and digital twins wasn’t achievable before this collaboration. That’s a meaningfully different evidentiary standard than an unverified sim-to-real accuracy claim sitting in a press release with no customer attached.