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Hybrid ‘super foam’ uses 3D-printed struts to absorb up to 10 times more energy

Aerospace engineering and materials science researchers at Texas A&M University and the DEVCOM Army Research Laboratory have developed a “super foam” that can absorb up to 10 times more energy than conventional padding.

The composite, published and described in the journal of Composite Structures, combines an ordinary foam with 3D-printed injections of stretchy, plastic columns known as struts.

The result? An affordable, lightweight and ultra-durable hybrid foam poised to redefine the defense, automotive, aerospace and consumer industries.

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