Millions of years of evolution have enabled some marine animals to grow complex protective shells composed of multiple layers that work together to dissipate physical stress. In a new study, engineers have found a way to mimic the behavior of this type of layered material, such as seashell nacre, by programming individual layers of synthetic material to work collaboratively under stress. The new material design is poised to enhance energy-absorbing systems such as wearable bandages and car bumpers with multistage responses that adapt to collision severity.

Many past studies have focused on reverse engineering to replicate the behavior of natural materials like bone, feathers and wood to reproduce their nonlinear responses to mechanical stress. A new study, led by the University of Illinois Urbana-Champaign civil and environmental engineering professor Shelly Zhang and professor Ole Sigmund of the Technical University of Denmark, looked beyond reverse engineering to develop a framework for programmable multilayered materials capable of responding to local disturbances through microscale interconnections.

The study findings are published in the journal Science Advances.